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Course module: 191820120
191820120
Warehousing
Course infoSchedule
Course module191820120
Credits (ECTS)5
Course typeCourse
Language of instructionEnglish
Contact persondr. B. Alves Beirigo
E-mailb.alvesbeirigo@utwente.nl
Lecturer(s)
Examiner
dr. B. Alves Beirigo
Contactperson for the course
dr. B. Alves Beirigo
Lecturer
dr. D. Demirtas
Lecturer
dr. L. Xie
Academic year2022
Starting block
2B
Application procedureYou apply via OSIRIS Student
Registration using OSIRISYes
Aims
This course aims to introduce the fundamental concepts and techniques for designing, managing, and operating contemporary warehouses.

After successful completion of the course, the student is able to:
 
  • Explain the role of warehousing in supply chains and identify warehouse types, functions, and operations.
  • Discuss major planning, design, management, and control decisions in contemporary warehouses.
  • Discuss storage and material handling objectives, principles, and technology.
  • Discuss emerging warehousing challenges, trends, and innovations.
  • Implement quantitative methods to optimize distribution networks and warehouses’ design, management, and operations.
  • Analyze relevant data and evaluate performance metrics to support decision-making in a warehousing environment.
  • Synthesize and critically evaluate relevant warehousing research and literature to inform best practices
Content
 
  • Introduction: The role of warehouses in supply chains; warehouse functions, classifications, and types; warehouse management systems; warehousing strategic, tactical, and operational planning decisions.
  • Distribution network design: Distribution trade-offs (ownership vs. outsourcing, centralized vs. decentralized, number of facilities); facility location (median-based/covering-based model formulations, heuristic solutions).
  • Warehouse performance evaluation: Costs and trade-offs; performance metrics; activity profiling.
  • Warehouse design: Space requirement planning; facility layout problem; material handling equipment; aisle width and lane depth optimization.
  • Warehouse operation:
    • receiving, put-away, cross-docking;
    • storage: Inventory management, fast-pick area design (fluid model), slotting, storage, cube-per-order index (COI);
    • order-picking: order-picking systems (RMFS, AS/RS), order picking-schemes (batch, zone, wave picking); routing (TSP, Chebyshev distance metric, Ratliff & Rosenthal algorithm, Hall algorithm);
    • replenishment, shipping, and support processes (inventory counting, value-adding services, reverse logistics).
  • Warehouse challenges, trends, and innovations: External change drivers; the warehouse of the future (robotized and automated warehouses, physical internet).
Assessment
 
  • Exam (50%)
  • Quizzes* (15%)
  • Group assignments (20%)
  • Individual assignments (15%)

*There are four in-class quizzes in this course. Attendance to at least three of them is required.
 
Assumed previous knowledge
• Elementary computer programming: If-then-else statements, for/while loops, local/global variables, functions, and procedures
• Operations research techniques: mathematical programming/model formulation and optimization heuristics.
Participating study
Master Mechanical Engineering
Participating study
Master Industrial Engineering and Management
Required materials
-
Recommended materials
Book
John J. Bartholdi, & Steven T. Hackman. (2019). Warehouse & Distribution Science. (http://www.warehouse-science.com/).
Book
Frazelle, E. (2016). World-class warehousing and material handling (Second Edition). McGraw-Hill Education
Book
Richards, G. (2021). Warehouse management: The definitive guide to improving efficiency and minimizing costs in the modern warehouse (Fourth edition). Kogan Page
Book
Heragu, S. S. (2022). Facilities design (Fifth edition). CRC Press.
Instructional modes
Lecture

Remark
Attendance is mandatory only at guest lectures
Practical

Tests
Exam and assignments

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